33649 port tool
See turning machine. Machining and measuring to exacting standards. Four basic considerations are: dimensions, or geometrical characteristics such as lengths, angles and diameters of which the sizes are numerically specified; limits, or the maximum and minimum sizes permissible for a specified dimension; tolerances, or the total permissible variations in size; and allowances, or the prescribed differences in dimensions between mating parts.
Machining vertical edges of workpieces having irregular contours; normally performed with an endmill in a vertical spindle on a milling machine or with a profiler, following a pattern. See mill, milling machine. Secures a cutting tool during a machining operation.
Basic types include block, cartridge, chuck, collet, fixed, modular, quick-change and rotating. Workpiece is held in a chuck, mounted on a face plate or secured between centers and rotated while a cutting tool, normally a single-point tool, is fed into it along its periphery or across its end or face.
Takes the form of straight turning cutting along the periphery of the workpiece ; taper turning creating a taper ; step turning turning different-size diameters on the same work ; chamfering beveling an edge or shoulder ; facing cutting on an end ; turning threads usually external but can be internal ; roughing high-volume metal removal ; and finishing final light cuts.
Performed on lathes, turning centers, chucking machines, automatic screw machines and similar machines. A little fluid in the wrong place on these and a host of other vehicles and machinery might create a life-or-death situation for operators and passengers alike.
Some fluid connectors come with O-rings, others with metal-on-metal seals, but all rely on a complex shape that is usually machined with a port tool. Port tools can be resharpened many times and, according to Wetmore Tool, may last decades. Photo courtesy of Wetmore Tool and Engineering. Nor are ports as complex as they initially appear.
Porting is not rocket science. However, the configurations are sufficiently complex that they would be extremely challenging to make on most machines without what is essentially a big form tool.
CNC lathes make it possible to shelve port tools in favor of a boring bar and CAM-generated toolpath. Still, port tools remain commonplace on machining centers, mechanical screw machines and even drill presses, where profiling the port shape is impossible.
Virtually everything is made on CNC machines today. Other port tools have also seen a decline in popularity. Kurtz said the company has a long history of manufacturing port tools, but much of the work has dried up as aircraft designers move away from specifying hydraulic control systems in favor of electronic ones.
As a result, Wetmore has redirected most of its development efforts into aircraft assembly tools, such as extension and core drills. A mock-up of a ported agricultural valve body for a trade show presentation. Image courtesy of New Dimensions Precision Machining. He added that cartridge cavity tools remain fairly strong. One of the biggest challenges with any porting operation is chatter.
This is good advice. They also last a surprisingly long time. Enderle applies SCT tools to port barrel valves, fuel shutoffs, fittings and other racing equipment components. Most of these are made of T6 aluminum, although Jones said Enderle machines some cast aluminum, which is somewhat abrasive. Another porting success story comes from Union, Ill. Brian Halwix Sr. For Halwix, the biggest challenge with port machining is breaking into cross-holes.
The machine FMS at New Dimensions produces a variety of aluminum and cast iron hydraulic manifolds for the agriculture and construction industries. Halwix said there are two ways to avoid this problem.
The first is proper part processing, particularly machining ports in the right order to avoid cross-holes in the first place. The next course of action is tweaking the tool design by adjusting flute margins and using other tricks of the porting trade. Hartland Cutting Tools Inc. Global Locations With multiple locations worldwide, Allied continues to position itself to better serve the customer.
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Engineering Support Our highly-trained engineers are standing by, ready to assist and answer your questions. Field Support We provide local engineering support all over the world. They're available to visit your facility, run demos and tests, and work hand-in-hand with you. Distributor Locator Find the distributor closest to you so we can get Allied Machine tools into your hands. Log in Registration. We are proud to present our Product Line. Wetmore Cutting Tools is known for their precision-engineering, cost-effectiveness, balance and serviceability.
Since , our tools have set the highest standards in the industry, especially for porting tools for automotive and military applications. A large portion of our business is directed towards providing special cutting tools for machining hydraulic manifolds and other products for automotive, aerospace and medical applications.
Employed by a broad cross-section of manufacturers, including those in the Hydraulics and Pneumatics, Petrochemical and Fastener industries, Wetmore has the technology, people and experience to meet your demanding specifications. As the emerging global economy embraces the standards set by the International Standards Organization ISO , you can be assured that our specifications are being updated to meet the ever-changing needs of industry.
You can depend on Wetmore to have what you need and to meet tight delivery schedules and stringent customer demands. We welcome the opportunity to be of service. Carbide Finish Reamer Catalog No. Wetmore Cutting Tools have earned an international reputation for quality and precision. Wetmore specializes in the manufacture of port contour cutters that will face, counterbore, countersink, radius and drill in one pass.
These high quality tools are manufactured in our Chino, California state-of-the-art facility. All other items manufactured to order. Call Achieves perfect concentricity since tools are ground between centers. Cutters are designed for balanced tip cutting and even distribution of chip load for maximum life between grinds. Tool life is also increased by form relieving cutting edges.
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